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摘 要
本設(shè)計(jì)首先對(duì)液壓防爆提升機(jī)的用途、工作原理、類型及其發(fā)展歷程進(jìn)行了概述，通過(guò)對(duì)液壓傳動(dòng)優(yōu)缺點(diǎn)的分析以及與其它類型提升機(jī)進(jìn)行比較確定了液壓系統(tǒng)的設(shè)計(jì)方案。然后通過(guò)對(duì)其工作環(huán)境和技術(shù)特點(diǎn)的分析，并參考目前國(guó)內(nèi)液壓防爆提升機(jī)的結(jié)構(gòu)，對(duì)液壓防爆提升機(jī)的整體結(jié)構(gòu)進(jìn)行了設(shè)計(jì)，包括鋼絲繩的選擇、卷筒的設(shè)計(jì)、主軸裝置的設(shè)計(jì)、制動(dòng)裝置的設(shè)計(jì)、液壓系統(tǒng)的設(shè)計(jì)以及計(jì)算與校核。本設(shè)計(jì)由防爆電動(dòng)機(jī)、低速大扭矩液壓馬達(dá)、軸向柱塞泵、雙聯(lián)葉片泵、多種控制閥、盤(pán)形制動(dòng)器、卷筒、支承軸等部件組成。由于液壓系統(tǒng)部分比較復(fù)雜，為了使提升機(jī)的結(jié)構(gòu)緊湊，提高液壓系統(tǒng)的性能和指標(biāo)，將其主回路部分和其它部分分別組合在一起，構(gòu)成主閥組和控制閥組。此液壓提升機(jī)的特點(diǎn)是：采用液壓傳動(dòng)、采用無(wú)級(jí)調(diào)速、結(jié)構(gòu)緊湊、操縱簡(jiǎn)單、采用液壓控制、制動(dòng)安全可靠，其最大的優(yōu)點(diǎn)是防爆功能。本液壓提升機(jī)用于礦山、港口、碼頭等需要搬運(yùn)物料的場(chǎng)所，尤其在煤礦井下等含有瓦斯或其它易燃易爆氣體的場(chǎng)所廣泛應(yīng)用。
關(guān)鍵詞：液壓提升機(jī)； 設(shè)計(jì)； 計(jì)算； 閥組
Abstract
The first design of the hydraulic hoist the use of explosion-proof, principle, type and its development process was outlined by the advantages and disadvantages of hydraulic and other types of analysis and comparison determine elevator hydraulic systems design. Then through their work environment and the technical characteristics of the analysis, and refer to the current domestic hydraulic elevator explosion-proof structure of the hydraulic elevator explosion-proof structure of the overall design, including the choice of wire rope, roll the design, spindle Equipment design, the design of the braking system, hydraulic system design and calculation and verification. The design by the explosion-proof motor, a low-speed torque hydraulic motors, axial piston pump, double-blade pump, a variety of control valves, disc brakes, drum, the support shaft and other components。As part of the hydraulic system more complicated, in order to hoist the compact structure, improve the performance of the hydraulic system and indicators, its main circuit and other parts of the portfolio together, constitute the main valve block and control valve block. This hydraulic hoist features: The hydraulic transmission, a stepless speed regulation, compact and simple manipulation, the use of hydraulic control, brake safe and reliable, its biggest advantages is the explosion-proof function. The hydraulic hoist used for mining, ports, terminals and other necessary materials handling establishments, particularly in the coal mine gas, such as containing flammable and explosive gases or other places widely used.
Key words：Hydraulic hoist； design； Computation； Valve group
目 錄
1 緒論……………………………………………………………………………1
1.1液壓防爆提升機(jī)概述……………………………………………………1
1.1.1引言……………………………………………………………………1
1.1.2液壓防爆提升經(jīng)濟(jì)的用途、工作原理、類型…………………………1
1.2液壓防爆提升機(jī)的方展歷程……………………………………………3
1.2.1國(guó)外發(fā)展歷程…………………………………………………………3
1.2.2國(guó)內(nèi)發(fā)展歷程…………………………………………………………4
1.3技術(shù)特點(diǎn)…………………………………………………………………5
1.4液壓傳動(dòng)的優(yōu)缺點(diǎn)………………………………………………………7
1.5液壓系統(tǒng)設(shè)計(jì)方案的確定………………………………………………8
1.5.1概述……………………………………………………………………9
1.5.2方案確定………………………………………………………………9
2 鋼絲繩的選擇和卷筒尺寸的確定…………………………………………10
2.1鋼絲繩的選擇……………………………………………………………10
2.1.1鋼絲繩的結(jié)構(gòu)…………………………………………………………10
2.1.2鋼絲繩的分類…………………………………………………………10
2.1.3鋼絲繩的選擇…………………………………………………………11
2.1.4鋼絲繩在卷筒上的固定方式…………………………………………12
2.2卷筒尺寸的確定…………………………………………………………12
2.2.1卷筒結(jié)構(gòu)………………………………………………………………12
2.2.2卷筒尺寸的確定………………………………………………………13
3 液壓馬達(dá)、主液壓泵及其電機(jī)的選擇………………………………………16
3.1液壓馬達(dá)…………………………………………………………………16
3.1.1概述……………………………………………………………………16
3.1.2液壓防爆提升絞車常采用的幾種液壓馬達(dá)…………………………16
3.2液壓泵……………………………………………………………………22
3.2.1概述……………………………………………………………………22
3.2.2液壓防爆提升絞車常采用的幾種液壓泵……………………………22
3.3液壓馬達(dá)、主液壓泵及其電機(jī)的選擇…………………………………30
4 主軸裝置的設(shè)計(jì)……………………………………………………………32
4.1概述………………………………………………………………………32
4.2主軸裝置的結(jié)構(gòu)設(shè)計(jì)……………………………………………………32
4.3主軸裝置的計(jì)算…………………………………………………………32
4.3.1變位質(zhì)量計(jì)算…………………………………………………………32
4.3.2筒殼強(qiáng)度計(jì)算…………………………………………………………35
4.3.3主軸強(qiáng)度和剛度計(jì)算…………………………………………………35
4.3.4主軸承強(qiáng)度計(jì)算………………………………………………………50
5 制動(dòng)裝置的設(shè)計(jì)……………………………………………………………51
5.1概述………………………………………………………………………51
5.2制動(dòng)裝置的結(jié)構(gòu)設(shè)計(jì)……………………………………………………52
5.3制動(dòng)裝置的設(shè)計(jì)計(jì)算……………………………………………………56
5.3.1盤(pán)形制動(dòng)閘正壓力計(jì)算………………………………………………56
5.3.2松閘時(shí)作用在活塞上的液壓力計(jì)算…………………………………58
5.3.3盤(pán)形制動(dòng)閘工作油壓計(jì)算……………………………………………59
6 液壓系統(tǒng)的設(shè)計(jì)……………………………………………………………59
6.1液壓系統(tǒng)各液壓回路的設(shè)計(jì)……………………………………………59
6.1.1引言……………………………………………………………………59
6.1.2各液壓回路的設(shè)計(jì)……………………………………………………60
6.2液壓閥組及油箱的設(shè)計(jì)…………………………………………………62
6.2.1液壓閥組的設(shè)計(jì)………………………………………………………62
6.2.2油箱的設(shè)計(jì)……………………………………………………………64
7 液壓提升機(jī)的安裝與調(diào)試…………………………………………………65
7.1液壓提升機(jī)的安裝………………………………………………………65
7.1.1安裝前的準(zhǔn)備工作和設(shè)備運(yùn)搬………………………………………65
7.1.2液壓提升機(jī)的安裝……………………………………………………66
7.2液壓提升機(jī)的調(diào)試………………………………………………………69
8 液壓提升機(jī)的運(yùn)轉(zhuǎn)、維護(hù)與檢修……………………………………………71
8.1液壓提升機(jī)的操作與運(yùn)轉(zhuǎn)………………………………………………71
8.2液壓提升及的維護(hù)與檢修………………………………………………73
結(jié)論……………………………………………………………………………77
參考文獻(xiàn)………………………………………………………………………78
翻譯部分
英文原文……………………………………………………………………79
中文譯文……………………………………………………………………87
致謝……………………………………………………………………………94