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KC015-1 2009 屆畢業(yè)設計任務書 二級學院（直屬學部）： 機電工程學院 專業(yè)：機械設計制造及其自動化 班級： 05機三 學生姓名 胥 林 指導教師 張海宇 職稱 副教授 課題名稱 帶有卸荷裝置的加工中心主傳動系統(tǒng)設計 課 題 工 作 內 容 本課題來源于江蘇恒力機電有限公司，完成三軸聯動的帶有卸荷裝置的加工中心的主傳動系統(tǒng)設計，確定加工中心主傳動系統(tǒng)的結構方案和調速范圍，并確定主軸的卸荷裝置和結構形式，確定電機類型、功率，確定傳動系統(tǒng)鏈、并進行必要的理論計算。 該項目包括： 1、帶有卸荷裝置的加工中心主傳動聯系尺寸總圖 2、加工中心主軸箱尺寸總圖 3、部分零件圖 4、畢業(yè)設計說明書一份（中文摘要不少于300字，英文摘要不少于1200個印刷符號）。 5、翻譯與本專業(yè)相關的15000個印刷符號的科技英語文章 指標（目標）要求 一、技術指標 1、主軸轉速：20~6000rpm, 主軸最大輸出扭矩：255Nm 2、主軸端面至工作臺面最小距離：150mm 3、主軸錐孔號：ISO40 二、質量指標 1、主軸軸承要承受軸向力不大于20 kN 2、選擇的主軸軸承要能承受軸向、徑向雙向作用力 3、主軸軸承的旋轉精度、性能、使用壽命要高 4、主軸的卸荷效果要好，主軸有足夠的剛度與抗振性能，回轉精度高； 進 程 安 排 進程安排： 3周到4周 明確設計任務，收集資料、調查研究。 5周到7周 完成畢業(yè)設計開題報告，方案論證、確定課題總體方案。 8周到10周 完成總體設計草圖。 11周到15周 完成主傳動聯系尺寸裝配總圖、主軸箱尺寸總圖、部分零件圖。 16周到18周 編寫畢業(yè)設計說明書以及答辯準備。 主 要 參 考 文 獻 [1] 戴曙, 《金屬切削機床設計》[M] 機械工業(yè)出版社 1981 [2] 機械加工工藝手冊編寫組，《機械加工工藝手冊》[M] 機械工業(yè)出版社 1998 [3]文懷興，,《數控銑床設計》[M]，化學工業(yè)出版社 2006 [4] 任嘉卉， 《公差與配合手冊》[M]， 機械工業(yè)出版社 1990 [5] 文懷興，夏田， 《數控機床系統(tǒng)設計》[M]， 機械工業(yè)出版社 2006 [6] 周建方, 《材料力學》[M] 機械工業(yè)出版社 2002 [7] 范真,《加工中心》[M] 化學工業(yè)出版社2004 [8] 南京市機械研究所,《金屬切削機床夾具圖》[M] 機械工業(yè)出版社1990 [9] 李學梅, 《數控機床》[M] 電子工業(yè)出版社 2005 [10] 夏田， 《數控加工中心設計》[M]， 化學工業(yè)出版社 2006 地 點 州學院 起止 日期 2008-12-30～2009-6-21 系主任： 指導教師： 年 月 日 年 月 日 說明：畢業(yè)設計任務書由指導教師根據課題的具體情況填寫，經系部審核簽字后生效。此任務書在畢業(yè)設計工作開始前一周內填寫并發(fā)給學生。 文檔包括: 說明書一份,36頁,22400字左右. 任務書一份. 開題報告一份. 翻譯一份. 圖紙共4張: A0-尺寸聯系總圖.dwg A0-主軸箱外觀圖.dwg A2-主軸.dwg A3-傳動軸.dwg 機電工程學院畢業(yè)設計外文翻譯 數控技術的發(fā)展趨勢 摘要：簡要介紹了當今世界數控技術及裝備發(fā)展的趨勢及我國數控裝備技術發(fā)展和產業(yè)化的現狀，在此基礎上討論了在我國加入WTO和對外開放進一步深化的新環(huán)境下，發(fā)展我國數控技術及裝備、提高我國制造業(yè)信息化水平和國際競爭能力的重要性，并從戰(zhàn)略和策略兩個層面提出了發(fā)展我國數控技術及裝備的幾點看法。 ????裝備工業(yè)的技術水平和現代化程度決定著整個國民經濟的水平和現代化程度，數控技術及裝備是發(fā)展新興高新技術產業(yè)和尖端工業(yè)（如信息技術及其產業(yè)、生物技術及其產業(yè)、航空、航天等國防工業(yè)產業(yè)）的使能技術和最基本的裝備。馬克思曾經說過“各種經濟時代的區(qū)別，不在于生產什么，而在于怎樣生產，用什么勞動資料生產”。制造技術和裝備就是人類生產活動的最基本的生產資料，而數控技術又是當今先進制造技術和裝備最核心的技術。當今世界各國制造業(yè)廣泛采用數控技術，以提高制造能力和水平，提高對動態(tài)多變市場的適應能力和競爭能力。此外世界上各工業(yè)發(fā)達國家還將數控技術及數控裝備列為國家的戰(zhàn)略物資，不僅采取重大措施來發(fā)展自己的數控技術及其產業(yè)，而且在“高精尖”數控關鍵技術和裝備方面對我國實行封鎖和限制政策?？傊罅Πl(fā)展以數控技術為核心的先進制造技術已成為世界各發(fā)達國家加速經濟發(fā)展、提高綜合國力和國家地位的重要途徑。 ????數控技術是用數字信息對機械運動和工作過程進行控制的技術，數控裝備是以數控技術為代表的新技術對傳統(tǒng)制造產業(yè)和新興制造業(yè)的滲透形成的機電一體化產品，即所謂的數字化裝備，其技術范圍覆蓋很多領域：(1)機械制造技術；(2)信息處理、加工、傳輸技術；(3)自動控制技術；(4)伺服驅動技術；(5)傳感器技術；(6)軟件技術等。 1?數控技術的發(fā)展趨勢 ????數控技術的應用不但給傳統(tǒng)制造業(yè)帶來了革命性的變化，使制造業(yè)成為工業(yè)化的象征，而且隨著數控技術的不斷發(fā)展和應用領域的擴大，他對國計民生的一些重要行業(yè)（IT、汽車、輕工、醫(yī)療等）的發(fā)展起著越來越重要的作用，因為這些行業(yè)所需裝備的數字化已是現代發(fā)展的大趨勢。從目前世界上數控技術及其裝備發(fā)展的趨勢來看，其主要研究熱點有以下幾個方面［1～4］。 1.1高速、高精加工技術及裝備的新趨勢 效率、質量是先進制造技術的主體。高速、高精加工技術可極大地提高效率，提高產品的質量和檔次，縮短生產周期和提高市場競爭能力。為此日本先端技術研究會將其列為5大現代制造技術之一，國際生產工程學會（CIRP）將其確定為21世紀的中心研究方向之一。 ????在轎車工業(yè)領域，年產30萬輛的生產節(jié)拍是40秒/輛，而且多品種加工是轎車裝備必須解決的重點問題之一；在航空和宇航工業(yè)領域，其加工的零部件多為薄壁和薄筋，剛度很差，材料為鋁或鋁合金，只有在高切削速度和切削力很小的情況下，才能對這些筋、壁進行加工。近來采用大型整體鋁合金坯料“掏空”的方法來制造機翼、機身等大型零件來替代多個零件通過眾多的鉚釘、螺釘和其他聯結方式拼裝，使構件的強度、剛度和可靠性得到提高。這些都對加工裝備提出了高速、高精和高柔性的要求。 ????從EMO2001展會情況來看，高速加工中心進給速度可達80m/min，甚至更高，空運行速度可達100m/min左右。目前世界上許多汽車廠，包括我國的上海通用汽車公司，已經采用以高速加工中心組成的生產線部分替代組合機床。美國CINCINNATI公司的HyperMach機床進給速度最大達60m/min，快速為100m/min，加速度達2g，主軸轉速已達60?000r/min。加工一薄壁飛機零件，只用30min，而同樣的零件在一般高速銑床加工需3h，在普通銑床加工需8h；德國DMG公司的雙主軸車床的主軸速度及加速度分別達12*!000r/mm和1g。 ????在加工精度方面，近10年來，普通級數控機床的加工精度已由10μm提高到5μm，精密級加工中心則從3～5μm，提高到1～1.5μm，并且超精密加工精度已開始進入納米級(0.01μm)。 ????在可靠性方面，國外數控裝置的MTBF值已達6?000h以上，伺服系統(tǒng)的MTBF值達到30000h以上，表現出非常高的可靠性。 為了實現高速、高精加工，與之配套的功能部件如電主軸、直線電機得到了快速的發(fā)展，應用領域進一步擴大。 1.2?5軸聯動加工和復合加工機床快速發(fā)展 ????采用5軸聯動對三維曲面零件的加工，可用刀具最佳幾何形狀進行切削，不僅光潔度高，而且效率也大幅度提高。一般認為，1臺5軸聯動機床的效率可以等于2臺3軸聯動機床，特別是使用立方氮化硼等超硬材料銑刀進行高速銑削淬硬鋼零件時，5軸聯動加工可比3軸聯動加工發(fā)揮更高的效益。但過去因5軸聯動數控系統(tǒng)、主機結構復雜等原因，其價格要比3軸聯動數控機床高出數倍，加之編程技術難度較大，制約了5軸聯動機床的發(fā)展。 ????當前由于電主軸的出現，使得實現5軸聯動加工的復合主軸頭結構大為簡化，其制造難度和成本大幅度降低，數控系統(tǒng)的價格差距縮小。因此促進了復合主軸頭類型5軸聯動機床和復合加工機床（含5面加工機床）的發(fā)展。 ????在EMO2001展會上，新日本工機的5面加工機床采用復合主軸頭，可實現4個垂直平面的加工和任意角度的加工，使得5面加工和5軸加工可在同一臺機床上實現，還可實現傾斜面和倒錐孔的加工。德國DMG公司展出DMUVoution系列加工中心，可在一次裝夾下5面加工和5軸聯動加工，可由CNC系統(tǒng)控制或CAD/CAM直接或間接控制。 1.3?智能化、開放式、網絡化成為當代數控系統(tǒng)發(fā)展的主要趨勢 ????21世紀的數控裝備將是具有一定智能化的系統(tǒng)，智能化的內容包括在數控系統(tǒng)中的各個方面：為追求加工效率和加工質量方面的智能化，如加工過程的自適應控制，工藝參數自動生成；為提高驅動性能及使用連接方便的智能化，如前饋控制、電機參數的自適應運算、自動識別負載自動選定模型、自整定等；簡化編程、簡化操作方面的智能化，如智能化的自動編程、智能化的人機界面等；還有智能診斷、智能監(jiān)控方面的內容、方便系統(tǒng)的診斷及維修等。 ????為解決傳統(tǒng)的數控系統(tǒng)封閉性和數控應用軟件的產業(yè)化生產存在的問題。目前許多國家對開放式數控系統(tǒng)進行研究，如美國的NGC(The?Next?Generation?Work-Station/Machine?Control)、歐共體的OSACA(Open?System?Architecture?for?Control?within?Automation?Systems)、日本的OSEC(Open?System?Environment?for?Controller)，中國的ONC(Open?Numerical?Control?System)等。數控系統(tǒng)開放化已經成為數控系統(tǒng)的未來之路。所謂開放式數控系統(tǒng)就是數控系統(tǒng)的開發(fā)可以在統(tǒng)一的運行平臺上，面向機床廠家和最終用戶，通過改變、增加或剪裁結構對象（數控功能），形成系列化，并可方便地將用戶的特殊應用和技術訣竅集成到控制系統(tǒng)中，快速實現不同品種、不同檔次的開放式數控系統(tǒng)，形成具有鮮明個性的名牌產品。目前開放式數控系統(tǒng)的體系結構規(guī)范、通信規(guī)范、配置規(guī)范、運行平臺、數控系統(tǒng)功能庫以及數控系統(tǒng)功能軟件開發(fā)工具等是當前研究的核心。 ????網絡化數控裝備是近兩年國際著名機床博覽會的一個新亮點。數控裝備的網絡化將極大地滿足生產線、制造系統(tǒng)、制造企業(yè)對信息集成的需求，也是實現新的制造模式如敏捷制造、虛擬企業(yè)、全球制造的基礎單元。國內外一些著名數控機床和數控系統(tǒng)制造公司都在近兩年推出了相關的新概念和樣機，如在EMO2001展中，日本山崎馬扎克（Mazak)公司展出的“CyberProduction?Center”（智能生產控制中心，簡稱CPC)；日本大隈（Okuma）機床公司展出“IT?plaza”（信息技術廣場，簡稱IT廣場)；德國西門子(Siemens)公司展出的Open?Manufacturing?Environment（開放制造環(huán)境，簡稱OME）等，反映了數控機床加工向網絡化方向發(fā)展的趨勢。 2?對我國數控技術及其產業(yè)發(fā)展的基本估計 我國數控技術起步于1958年，近50年的發(fā)展歷程大致可分為3個階段：第一階段從1958年到1979年，即封閉式發(fā)展階段。在此階段，由于國外的技術封鎖和我國的基礎條件的限制，數控技術的發(fā)展較為緩慢。第二階段是在國家的“六五”、“七五”期間以及“八五”的前期，即引進技術，消化吸收，初步建立起國產化體系階段。在此階段，由于改革開放和國家的重視，以及研究開發(fā)環(huán)境和國際環(huán)境的改善，我國數控技術的研究、開發(fā)以及在產品的國產化方面都取得了長足的進步。第三階段是在國家的“八五”的后期和“九五”期間，即實施產業(yè)化的研究，進入市場競爭階段。在此階段，我國國產數控裝備的產業(yè)化取得了實質性進步。在“九五”末期，國產數控機床的國內市場占有率達50％，配國產數控系統(tǒng)（普及型）也達到了10％。 ????縱觀我國數控技術近50年的發(fā)展歷程，特別是經過4個5年計劃的攻關，總體來看取得了以下成績。 ????a.奠定了數控技術發(fā)展的基礎，基本掌握了現代數控技術。我國現在已基本掌握了從數控系統(tǒng)、伺服驅動、數控主機、專機及其配套件的基礎技術，其中大部分技術已具備進行商品化開發(fā)的基礎，部分技術已商品化、產業(yè)化。 ????b.初步形成了數控產業(yè)基地。在攻關成果和部分技術商品化的基礎上，建立了諸如華中數控、航天數控等具有批量生產能力的數控系統(tǒng)生產廠。蘭州電機廠、華中數控等一批伺服系統(tǒng)和伺服電機生產廠以及北京第一機床廠、濟南第一機床廠等若干數控主機生產廠。這些生產廠基本形成了我國的數控產業(yè)基地。 ????c.建立了一支數控研究、開發(fā)、管理人才的基本隊伍。 雖然在數控技術的研究開發(fā)以及產業(yè)化方面取得了長足的進步，但我們也要清醒地認識到，我國高端數控技術的研究開發(fā)，尤其是在產業(yè)化方面的技術水平現狀與我國的現實需求還有較大的差距。雖然從縱向看我國的發(fā)展速度很快，但橫向比（與國外對比）不僅技術水平有差距，在某些方面發(fā)展速度也有差距，即一些高精尖的數控裝備的技術水平差距有擴大趨勢。從國際上來看，對我國數控技術水平和產業(yè)化水平估計大致如下。 ????a.技術水平上，與國外先進水平大約落后10～15年，在高精尖技術方面則更大。 ????b.產業(yè)化水平上，市場占有率低，品種覆蓋率小，還沒有形成規(guī)模生產；功能部件專業(yè)化生產水平及成套能力較低；外觀質量相對差；可靠性不高，商品化程度不足；國產數控系統(tǒng)尚未建立自己的品牌效應，用戶信心不足。 ????c.可持續(xù)發(fā)展的能力上，對競爭前數控技術的研究開發(fā)、工程化能力較弱；數控技術應用領域拓展力度不強；相關標準規(guī)范的研究、制定滯后。 ????分析存在上述差距的主要原因有以下幾個方面。 ????a.認識方面。對國產數控產業(yè)進程艱巨性、復雜性和長期性的特點認識不足；對市場的不規(guī)范、國外的封鎖加扼殺、體制等困難估計不足；對我國數控技術應用水平及能力分析不夠。 ????b.體系方面。從技術的角度關注數控產業(yè)化問題的時候多，從系統(tǒng)的、產業(yè)鏈的角度綜合考慮數控產業(yè)化問題的時候少；沒有建立完整的高質量的配套體系、完善的培訓、服務網絡等支撐體系。 ????c.機制方面。不良機制造成人才流失，又制約了技術及技術路線創(chuàng)新、產品創(chuàng)新，且制約了規(guī)劃的有效實施，往往規(guī)劃理想，實施困難。 ????d.技術方面。企業(yè)在技術方面自主創(chuàng)新能力不強，核心技術的工程化能力不強。機床標準落后，水平較低，數控系統(tǒng)新標準研究不夠。 3?對我國數控技術和產業(yè)化發(fā)展的戰(zhàn)略思考 3.1?戰(zhàn)略考慮 ????我國是制造大國，在世界產業(yè)轉移中要盡量接受前端而不是后端的轉移，即要掌握先進制造核心技術，否則在新一輪國際產業(yè)結構調整中，我國制造業(yè)將進一步“空芯”。我們以資源、環(huán)境、市場為代價，交換得到的可能僅僅是世界新經濟格局中的國際“加工中心”和“組裝中心”，而非掌握核心技術的制造中心的地位，這樣將會嚴重影響我國現代制造業(yè)的發(fā)展進程。 ????我們應站在國家安全戰(zhàn)略的高度來重視數控技術和產業(yè)問題，首先從社會安全看，因為制造業(yè)是我國就業(yè)人口最多的行業(yè)，制造業(yè)發(fā)展不僅可提高人民的生活水平，而且還可緩解我國就業(yè)的壓力，保障社會的穩(wěn)定；其次從國防安全看，西方發(fā)達國家把高精尖數控產品都列為國家的戰(zhàn)略物質，對我國實現禁運和限制，“東芝事件”和“考克斯報告”就是最好的例證。 3.2?發(fā)展策略 ????從我國基本國情的角度出發(fā)，以國家的戰(zhàn)略需求和國民經濟的市場需求為導向，以提高我國制造裝備業(yè)綜合競爭能力和產業(yè)化水平為目標，用系統(tǒng)的方法，選擇能夠主導21世紀初期我國制造裝備業(yè)發(fā)展升級的關鍵技術以及支持產業(yè)化發(fā)展的支撐技術、配套技術作為研究開發(fā)的內容，實現制造裝備業(yè)的跨躍式發(fā)展。 ????強調市場需求為導向，即以數控終端產品為主，以整機（如量大面廣的數控車床、銑床、高速高精高性能數控機床、典型數字化機械、重點行業(yè)關鍵設備等）帶動數控產業(yè)的發(fā)展。重點解決數控系統(tǒng)和相關功能部件（數字化伺服系統(tǒng)與電機、高速電主軸系統(tǒng)和新型裝備的附件等）的可靠性和生產規(guī)模問題。沒有規(guī)模就不會有高可靠性的產品；沒有規(guī)模就不會有價格低廉而富有競爭力的產品；當然，沒有規(guī)模中國的數控裝備最終難以有出頭之日。 ????在高精尖裝備研發(fā)方面，要強調產、學、研以及最終用戶的緊密結合，以“做得出、用得上、賣得掉”為目標，按國家意志實施攻關，以解決國家之急需。 ????在競爭前數控技術方面，強調創(chuàng)新，強調研究開發(fā)具有自主知識產權的技術和產品，為我國數控產業(yè)、裝備制造業(yè)乃至整個制造業(yè)的可持續(xù)發(fā)展奠定基礎。 參考文獻： ［1］?中國機床工具工業(yè)協(xié)會?行業(yè)發(fā)展部.CIMT2001巡禮［J］.世界制造技術與裝備市場，2001(3)：18-20. ［2］?梁訓王宣?,周延佑.機床技術發(fā)展的新動向［J］.世界制造技術與裝備市場，2001(3)：21-28. ［3］?中國機床工具工業(yè)協(xié)會?數控系統(tǒng)分會.CIMT2001巡禮［J］.世界制造技術與裝備市場，2001(5)：13-17. ［4］?楊學桐，李冬茹，何文立，等?距世紀數控機床技術發(fā)展戰(zhàn)略研究［M］.北京：國家機械工業(yè)局，2000. The development trend of the numerical control technology Summary : Have introduced numerical control technology and the development trend of the equipment and the current situations of the technical development of numerical control equipment and industrialization of our country of our times briefly , have discussed under the new environment further deepened in our country's accession to the WTO and opening to the outside world on this basis, develop technology of numerical control of our country and the importance of the information-based level of manufacturing industry of our country and international competitiveness equips , improves, and has put forward technology of numerical control of our country and some views equipped of developing from two aspects of strategy and tactics. The engineering level of equipment industry and modernized intensity are determining the level of the whole national economy and modernized intensity , numerical control technology and equip , develop new developing new high-tech industry and most advanced industry To can make technology and basic equipment most (national defense industry industries , such as information technology and their industry , biotechnology , industry , aviation , spaceflight ,etc. ). Marx has ever said " the differences of different economic times, do not lie in what is produced , lie in how produce , with what means of labor produce ". Manufacturing technology and equipping the most basic means of production that are that the mankind produced the activity, and numerical control technology to equip most central technology. Nowadays the manufacturing industry all around the world adopts the technology of numerical control extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends . In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop one's own numerical control technology and industry, and implement blockading and restrictive policy to our country in " high-grade , precision and advanced " key technology and equipment of numerical control. In a word, develop taking technology of numerical control as the core advanced manufacturing technology become world all developed country , accelerate economic development already in a more cost-effective manner, important route to improve the comprehensive national strength and national position. Numerical control technology to go on technology that control with digital information to mechanical movement and working course, numerical control equipment whether represented by technology of numerical control new technology make industry and new developing infiltration electromechanics integrated product that form of manufacturing industry to tradition, i.e. what is called digitization equip, its technological range covers a lot of fields: (1)Mechanical manufacturing technology; (2)Information processing , processing , transmission technology; (3)Automatic control technology; (4)Servo drive technology; (5)Transducer technology; (6)Software engineering ,etc.. 1 Development trend of a numerical control technology The application of the technology of numerical control has not only brought the revolutionary change to traditional manufacturing industry, make the manufacturing industry become the industrialized symbol , and with the constant development of the technology of numerical control and enlargement of application, the development of he some important trades (IT , car , light industry , medical treatment ,etc. ) to the national economy and the people's livelihood plays a more and more important role, because these trade necessary digitization that equipped has already been the main trend of modern development. According to the technology of numerical control and equipment development trend in the world at present, its main research focus has the following several respect [1~4]. 1.1 A high-speed , high finish machining technology and new trend equipped Efficiency , quality are subjects of the advanced manufacturing technology. At a high speed, high finish machining technology can raise the efficiency greatly, quality and grade to raise product, shorten production cycle and improve the competitive power of market. Japan carry technological research association classify their as one of the 5 loud modern manufacturing technologies first for this reason, learn (CIRP ) to confirm it as the centre in the 21st century to study one of the directions in international production engineering. In the field of car industry, produce 40 second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip one of the key problems that must be solved; In the fields of aviation and aerospace industry, its processing's spare parts are mostly the thin wall and thin muscle, rigidity very bad, material aluminium or aluminium alloy, in high to cut pace and cut strength very under the little situation only, could process these muscles , walls . Adopt large-scale whole aluminium alloy blank method of " pay empty " make the wing recently, large-scale parts such as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection ways, make the intensity , rigidity and dependability of the component improved. All these requirement for processing and equipping and proposing high-speed , high and precise and high flexibility. According to EMO2001 exhibition situation, the high-speed machining center enters for the pace to can reach 80m/min , even high, air transport competent pace can reach 100m/min about. A lot of car factories in the world at present, including Shanghai General Motors Corporation of our country, adopt , substitute and make the lathe up with high-speed machining center production line part that make up already. HyperMach lathe of Company , CINCINNATI of U.S.A. , enter , give pace to be most loud to reach 60m/min, it is 100m/min to be fast, acceleration reach 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, process and need 8h with ordinary milling machine; The paces and acceleration of main shaft of dual main shaft lathes of Germany DMG Company reach 12* separately! 000r/mm and 1g. In machining accuracy, in the past 10 years, ordinary progression has accused of the machining accuracy of the lathe to already improve from 10μm to 5μm, accurate grades of machining center from 3- 5μm, raise to 1- 1.5μm, and ultraprecision machining accuracy begin , enter getting nanometer already. In machining accuracy, the past 10 years, ordinary progression accuse of machining accuracy of lathe raise to 5μm , from 3- 5μm accurate grades of machining center from 10μm already, improve to 1- 1.5μm, and the ultraprecision machining accuracy has already begun to enter nanometer (0.01μm )ly. In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h, MTBF value of the servo system reaches above 30000h, demonstrate very high dependability . For realize at a high speed , high finish machining, related to it function part if electric main shaft , straight line electrical machinery get fast development, the application is further expanded . 1.2 5 axles link and process and compound and process the lathe to develop fast Adopt 5 axle link , to three-dimensional curved surface processing of part , can cut with the best geometirc form of the cutter, not only highly polished, but also efficiency is improved by a large margin . It is generally acknowledged , a 5 axle gear beds of efficiency can equal 2 3 axle gear beds , use cubic nitrogen boron wait ultra hard material milling cutter go on at a high speed milling , sharpening , quenching hard steel at the part, 5 axle link , process constant 3 axle link , process , give play to high benefit. But go over because 5 axles link the numerical control system , complicated reason of host computer structure, price its link numerical control to be lathe several times higher than 3 axle, in addition programming technological difficulty relatively heavy , have restricted 5 axle gear beds of development. At present because of electric appearance of main shaft, make , realize 5 axle compound main shaft hair structure processed to link greatly simplify, it make difficulty and cost reduce by a large margin , numerical control price disparity of systems shrink. So promote compound main shaft head type 5 axle gear bed and compound development to process lathe (process the lathe including 5 ). At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt compound main shaft hair, can realize 4 processing and arbitrary processing of angle of vertical plane, make 5 process and 5 axles are processed and can be realized at the same lathe, can also realize the inclined plane and pour the processing of the hole of awls . Company , DMG of Germany , exhibit DMUVoution series machining center , can put , insert , down 5 process and 5 axes link and process in one, can be controlled by CNC system or CAD/CAM controls directly or indirectly. 1.3 intellectualizations, open style, the network turns into for the contemporary numerical control system development mainly hastens The 21st century numerical control equipments will be has certain intellectualized the system, the intellectualized content including in numerical control system each aspect: In order to pursue the processing efficiency and the processing quality aspect intellectualization, like processing process adaptive control, craft parameter automatic production; In order to enhance the actuation performance and the use connection convenient intellectualization, like the feed-forward control, the electrical machinery parameter auto-adapted operation, the automatic diagnosis load automatic designation model, is automatic entire grades; Simplification programming, simplification operation aspect intellectualization, like intellectualized automatic programming, intellectualized man-machine contact surface and so on; Also has the intelligence to diagnose, the intelligent monitoring aspect content, the convenience system diagnosis and the service and so on In order to solve the traditional numerical control system seal and the numerical control application software industry production existence question. At present many countries conduct the research to the open style numerical control system, like US'S NGC (The Next Generation Work-Station/Machine Control), European Economic Community's OSACA (Open System Architecture for Control within Automation Systems), Japan's OSEC (Open System Environment for Controller), China's ONC (Open Numerical Control System) and so on. The numerical control system will open already becomes the numerical control system road of the future. The so-called open style numerical control system is the numerical control system development may in the unified movement platform, face the engine bed factory and the end-user, through the change, the increase or the tailor structure object (numerical control function), forms the seriation, and may conveniently integrates user's special application and the technical knack in the control system, the fast realization different variety, the different scale open style numerical control system, forms has the bright individuality famous brand goods. At present the open style numerical control system system structure standard, the correspondence standard, the disposition standard, the movement platform, the numerical control system function storehouse as well as the numerical control system function software development kit and so on is the current research core The network numerical control equipment is a nearly two year international famous engine beds expositions new luminescent spot. The numerical control equipment network enormously will satisfy the production line, the manufacture system, the manufacture enterprise to the information integration demand, also will be realizes new manufacture pattern like agile manufacture, hypothesized enterprise, the global manufacture foundation unit. The domestic and foreign some famous numerical controls engine bed and the numerical control system manufacture company has all promoted the related new concept and the prototype in the nearly two years, if unfolds in EMO2001, Japanese Shan Qima Mazak the company displays "CyberProduction Center" (intelligence production control center, is called CPC); Japan is Okuma the engine bed company to display "IT plaza" (information technology square, is called the IT square); German Simens (Siemens) the company displays Open Manufacturing Environment (opening manufacture environment, is called OME) and so on, had reflected the numerical control engine bed processing the tendency which develops to the network direction 2 pairs of basic estimations of technology and industry development of numerical control of our country The technology of numerical control of our country started in 1958, the development course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, i.e. closed developing stage. In this stages, technology of foreign countries blockade and basic restriction of terms of our country, the development of the technology of numerical control is comparatively slow. During " Sixth Five-Year Plan Period " , " the Seventh Five-Year Plan Period " of the country in second stage and earlier stage in " the Eighth Five-Year Plan Period ", introduce technology , digest and assimilate, the stage of establishing the system of production domesticization arisesing tentatively. At this stage , because of reform an