袋裝化肥搬運(yùn)機(jī)械手的設(shè)計(jì)
袋裝化肥搬運(yùn)機(jī)械手的設(shè)計(jì),袋裝化肥搬運(yùn)機(jī)械手的設(shè)計(jì),袋裝,化肥,搬運(yùn),機(jī)械手,設(shè)計(jì)
外文出處:《Manufacturing?Engineering?and?Technology—Machining》
附件1:外文原文?
Manipulator
Robot?developed?in?recent?decades?as?high-tech?automated?production?equipment.?Industrial?robot?is?an?important?branch?of?industrial?robots.?It?features?can?be?programmed?to?perform?tasks?in?a?variety?of?expectations,?in?both?structure?and?performance?advantages?of?their?own?people?and?machines,?in?particular,?reflects?the?people's?intelligence?and?adaptability.?The?accuracy?of?robot?operations?and?a?variety?of?environments?the?ability?to?complete?the?work?in?the?field?of?national?economy?and?there?are?broad?prospects?for?development.?With?the?development?of?industrial?automation,?there?has?been?CNC?machining?center,?it?is?in?reducing?labor?intensity,?while?greatly?improved?labor?productivity.?However,?the?upper?and?lower?common?in?CNC?machining?processes?material,?usually?still?use?manual?or?traditional?relay-controlled?semi-automatic?device.?The?former?time-consuming?and?labor?intensive,?inefficient;?the?latter?due?to?design?complexity,?require?more?relays,?wiring?complexity,?vulnerability?to?body?vibration?interference,?while?the?existence?of?poor?reliability,?fault?more?maintenance?problems?and?other?issues.?Programmable?Logic?Controller?PLC-controlled?robot?control?system?for?materials?up?and?down?movement?is?simple,?circuit?design?is?reasonable,?with?a?strong?anti-jamming?capability,?ensuring?the?system's?reliability,?reduced?maintenance?rate,?and?improve?work?efficiency.?Robot?technology?related?to?mechanics,?mechanics,?electrical?hydraulic?technology,?automatic?control?technology,?sensor?technology?and?computer?technology?and?other?fields?of?science,?is?a?cross-disciplinary?integrated?technology.?
First,?an?overview?of?industrial?manipulator
Robot?is?a?kind?of?positioning?control?can?be?automated?and?can?be?re-programmed?to?change?in?multi-functional?machine,?which?has?multiple?degrees?of?freedom?can?be?used?to?carry?an?object?in?order?to?complete?the?work?in?different?environments.?Low?wages?in?China,?plastic?products?industry,?although?still?a?labor-intensive,?mechanical?hand?use?has?become?increasingly?popular.?Electronics?and?automotive?industries?that?Europe?and?the?United?States?multinational?companies?very?early?in?their?factories?in?China,?the?introduction?of?automated?production.?But?now?the?changes?are?those?found?in?industrial-intensive?South?China,?East?China's?coastal?areas,?local?plastic?processing?plants?have?also?emerged?in?mechanical?watches?began?to?become?increasingly?interested?in,?because?they?have?to?face?a?high?turnover?rate?of?workers,?as?well?as?for?the?workers?to?pay?work-related?injuries?fee?challenges.?
With?the?rapid?development?of?China's?industrial?production,?especially?the?reform?and?opening?up?after?the?rapid?increase?in?the?degree?of?automation?to?achieve?the?workpiece?handling,?steering,?transmission?or?operation?of?brazing,?spray?gun,?wrenches?and?other?tools?for?processing?and?assembly?operations?since,?which?has?more?and?more?attracted?our?attention.?Robot?is?to?imitate?the?manual?part?of?the?action,?according?to?a?given?program,?track?and?requirements?for?automatic?capture,?handling?or?operation?of?the?automatic?mechanical?devices.
In?real?life,?you?will?find?this?a?problem.?In?the?machine?shop,?the?processing?of?parts?loading?time?is?not?annoying,?and?labor?productivity?is?not?high,?the?cost?of?production?major,?and?sometimes?man-made?incidents?will?occur,?resulting?in?processing?were?injured.?Think?about?what?could?replace?it?with?the?processing?time?of?a?tour?as?long?as?there?are?a?few?people,?and?can?operate?24?hours?saturated?human?right??The?answer?is?yes,?but?the?robot?can?come?to?replace?it.
Production?of?mechanical?hand?can?increase?the?automation?level?of?production?and?labor?productivity;?can?reduce?labor?intensity,?ensuring?product?quality,?to?achieve?safe?production;?particularly?in?the?high-temperature,?high?pressure,?low?temperature,?low?pressure,?dust,?explosive,?toxic?and?radioactive?gases?such?as?poor?environment?can?replace?the?normal?working?people.?Here?I?would?like?to?think?of?designing?a?robot?to?be?used?in?actual?production.
Why?would?a?robot?designed?to?provide?a?pneumatic?power:?pneumatic?robot?refers?to?the?compressed?air?as?power?source-driven?robot.?With?pressure-driven?and?other?energy-driven?comparison?have?the?following?advantages:?1.?Air?inexhaustible,?used?later?discharged?into?the?atmosphere,?does?not?require?recycling?and?disposal,?do?not?pollute?the?environment.?(Concept?of?environmental?protection)?2.?Air?stick?is?small,?the?pipeline?pressure?loss?is?small?(typically?less?than?asphalt?gas?path?pressure?drop?of?one-thousandth),?to?facilitate?long-distance?transport.?3.?Compressed?air?of?the?working?pressure?is?low?(usually?4?to?8?kg?/?per?square?centimeter),?and?therefore?moving?the?material?components?and?manufacturing?accuracy?requirements?can?be?lowered.?4.?With?the?hydraulic?transmission,?compared?to?its?faster?action?and?reaction,?which?is?one?of?the?advantages?pneumatic?outstanding.?5.?The?air?cleaner?media,?it?will?not?degenerate,?not?easy?to?plug?the?pipeline.?But?there?are?also?places?where?it?fly?in?the?ointment:?1.?As?the?compressibility?of?air,?resulting?in?poor?aerodynamic?stability?of?the?work,?resulting?in?the?implementing?agencies?as?the?precision?of?the?velocity?and?not?easily?controlled.?2.?As?the?use?of?low?atmospheric?pressure,?the?output?power?can?not?be?too?large;?in?order?to?increase?the?output?power?is?bound?to?the?structure?of?the?entire?pneumatic?system?size?increased.
With?pneumatic?drive?and?compare?with?other?energy?sources?drive?has?the?following?advantages:
Air?inexhaustible,?used?later?discharged?into?the?atmosphere,?without?recycling?and?disposal,?do?not?pollute?the?environment.?Accidental?or?a?small?amount?of?leakage?would?not?be?a?serious?impact?on?production.?Viscosity?of?air?is?small,?the?pipeline?pressure?loss?also?is?very?small,?easy?long-distance?transport.
The?lower?working?pressure?of?compressed?air,?pneumatic?components?and?therefore?the?material?and?manufacturing?accuracy?requirements?can?be?lowered.?In?general,?reciprocating?thrust?in?1?to?2?tons?pneumatic?economy?is?better.
Compared?with?the?hydraulic?transmission,?and?its?faster?action?and?reaction,?which?is?one?of?the?outstanding?merits?of?pneumatic.?
Clean?air?medium,?it?will?not?degenerate,?not?easy?to?plug?the?pipeline.?It?can?be?safely?used?in?flammable,?explosive?and?the?dust?big?occasions.?Also?easy?to?realize?automatic?overload?protection.
Second,?the?composition,?mechanical?hand?
Robot?in?the?form?of?a?variety?of?forms,?some?relatively?simple,?some?more?complicated,?but?the?basic?form?is?the?same?as?the?composition?of?the?,?Usually?by?the?implementing?agencies,?transmission?systems,?control?systems?and?auxiliary?devices?composed.
1. Implementing?agencies
Manipulator?executing?agency?by?the?hands,?wrists,?arms,?pillars.?Hands?are?crawling?institutions,?is?used?to?clamp?and?release?the?workpiece,?and?similar?to?human?fingers,?to?complete?the?staffing?of?similar?actions.?Wrist?and?fingers?and?the?arm?connecting?the?components?can?be?up?and?down,?left,?and?rotary?movement.?A?simple?mechanical?hand?can?not?wrist.?Pillars?used?to?support?the?arm?can?also?be?made?mobile?as?needed.
2.?Transmission?
The?actuator?to?be?achieved?by?the?transmission?system.?Sub-transmission?system?commonly?used?manipulator?mechanical?transmission,?hydraulic?transmission,?pneumatic?and?electric?power?transmission?and?other?drive?several?forms.
3.?Control?System?
Manipulator?control?system's?main?role?is?to?control?the?robot?according?to?certain?procedures,?direction,?position,?speed?of?action,?a?simple?mechanical?hand?is?generally?not?set?up?a?dedicated?control?system,?using?only?trip?switches,?relays,?control?valves?and?circuits?can?be?achieved?dynamic?drive?system?control,?so?that?implementing?agencies?according?to?the?requirements?of?action.?Action?will?have?to?use?complex?programmable?robot?controller,?the?micro-computer?control.
Three,?mechanical?hand?classification?and?characteristics?
Robots?are?generally?divided?into?three?categories:?the?first?is?the?general?machinery?does?not?require?manual?hand.?It?is?an?independent?not?affiliated?with?a?particular?host?device.?It?can?be?programmed?according?to?the?needs?of?the?task?to?complete?the?operation?of?the?provisions.?It?is?characterized?with?ordinary?mechanical?performance,?also?has?general?machinery,?memory,?intelligence?ternary?machinery.?The?second?category?is?the?need?to?manually?do?it,?called?the?operation?of?aircraft.?It?originated?in?the?atom,?military?industry,?first?through?the?operation?of?machines?to?complete?a?particular?job,?and?later?developed?to?operate?using?radio?signals?to?carry?out?detecting?machines?such?as?the?Moon.?Used?in?industrial?manipulator?also?fall?into?this?category.?The?third?category?is?dedicated?manipulator,?the?main?subsidiary?of?the?automatic?machines?or?automatic?lines,?to?solve?the?machine?up?and?down?the?workpiece?material?and?delivery.?This?mechanical?hand?in?foreign?countries?known?as?the?"Mechanical?Hand",?which?is?the?host?of?services,?from?the?host-driven;?exception?of?a?few?outside?the?working?procedures?are?generally?fixed,?and?therefore?special.
Main?features:?
First,?mechanical?hand?(the?upper?and?lower?material?robot,?assembly?robot,?handling?robot,?stacking?robot,?help?robot,?vacuum?handling?machines,?vacuum?suction?crane,?labor-saving?spreader,?pneumatic?balancer,?etc.).?
Second,?cantilever?cranes?(cantilever?crane,?electric?chain?hoist?crane,?air?balance?the?hanging,?etc.)?
Third,?rail-type?transport?system?(hanging?rail,?light?rail,?single?girder?cranes,?double-beam?crane)
Four,?industrial?machinery,?application?of?hand
Manipulator?in?the?mechanization?and?automation?of?the?production?process?developed?a?new?type?of?device.?In?recent?years,?as?electronic?technology,?especially?computer?extensive?use?of?robot?development?and?production?of?high-tech?fields?has?become?a?rapidly?developed?a?new?technology,?which?further?promoted?the?development?of?robot,?allowing?robot?to?better?achieved?with?the?combination?of?mechanization?and?automation.
Although?the?robot?is?not?as?flexible?as?staff,?but?it?has?to?the?continuous?duplication?of?work?and?labor,?I?do?not?know?fatigue,?not?afraid?of?danger,?the?power?snatch?weight?characteristics?when?compared?with?manual?large,?therefore,?mechanical?hand?has?been?of?great?importance?to?many?sectors,?and?increasingly?has?been?applied?widely,?for?example:
(1)?Machining?the?workpiece?loading?and?unloading,?especially?in?the?automatic?lathe,?combination?machine?tool?use?is?more?common.?
?(2)?In?the?assembly?operations?are?widely?used?in?the?electronics?industry,?it?can?be?used?to?assemble?printed?circuit?boards,?in?the?machinery?industry?It?can?be?used?to?assemble?parts?and?components.?
?(3)?The?working?conditions?may?be?poor,?monotonous,?repetitive?easy?to?sub-fatigue?working?environment?to?replace?human?labor.?
?(4)?May?be?in?dangerous?situations,?such?as?military?goods?handling,?dangerous?goods?and?hazardous?materials?removal?and?so?on..
(5)?Universe?and?ocean?development.?
(6),?military?engineering?and?biomedical?research?and?testing.
Help?mechanical?hands:?also?known?as?the?balancer,?balance?suspended,?labor-saving?spreader,?manual?Transfer?machine?is?a?kind?of?weightlessness?of?manual?load?system,?a?novel,?time-saving?technology?for?material?handling?operations?booster?equipment,?belonging?to?kinds?of?non-standard?design?of?series?products.?Customer?application?needs,?creating?customized?cases.?Manual?operation?of?a?simulation?of?the?automatic?machinery,?it?can?be?a?fixed?program?draws?﹑?handling?objects?or?perform?household?tools?to?accomplish?certain?specific?actions.?Application?of?robot?can?replace?the?people?engaged?in?monotonous?﹑?repetitive?or?heavy?manual?labor,?the?mechanization?and?automation?of?production,?instead?of?people?in?hazardous?environments?manual?operation,?improving?working?conditions?and?ensure?personal?safety.?The?late?20th?century,?40,?the?United?States?atomic?energy?experiments,?the?first?use?of?radioactive?material?handling?robot,?human?robot?in?a?safe?room?to?manipulate?various?operations?and?experimentation.?50?years?later,?manipulator?and?gradually?extended?to?industrial?production?sector,?for?the?temperatures,?polluted?areas,?and?loading?and?unloading?to?take?place?the?work?piece?material,?but?also?as?an?auxiliary?device?in?automatic?machine?tools,?machine?tools,?automatic?production?lines?and?processing?center?applications,?the?completion?of?the?upper?and?lower?material,?or?From?the?library?take?place?knife?knife?and?so?on?according?to?fixed?procedures?for?the?replacement?operation.?Robot?body?mainly?by?the?hand?and?sports?institutions.?Agencies?with?the?use?of?hands?and?operation?of?objects?of?different?occasions,?often?there?are?clamping?﹑?support?and?adsorption?type?of?care.?Movement?organs?are?generally?hydraulic?pneumatic?﹑?﹑?electrical?device?drivers.?Manipulator?can?be?achieved?independently?retractable?﹑?rotation?and?lifting?movements,?generally?2?to?3?degrees?of?freedom.?Robots?are?widely?used?in?metallurgical?industry,?machinery?manufacture,?light?industry?and?atomic?energy?sectors.
Can?mimic?some?of?the?staff?and?arm?motor?function,?a?fixd?procedure?for?the?capture,?handling?objects?or?operating?tools,?automatic?operation?device.?It?can?replace?human?labor?in?order?to?achieve?the?production?of?heavy?mechanization?and?automation?that?can?operate?in?hazardous?environments?to?protect?the?personal?safety,?which?is?widely?used?in?machinery?manufacturing,?metallurgy,?electronics,?light?industry?and?nuclear?power?sectors.?Mechanical?hand?tools?or?other?equipment?commonly?used?for?additional?devices,?such?as?the?automatic?machines?or?automatic?production?line?handling?and?transmission?of?the?workpiece,?the?replacement?of?cutting?tools?in?machining?centers,?etc.?generally?do?not?have?a?separate?control?device.?Some?operating?devices?require?direct?manipulation?by?humans;?such?as?the?atomic?energy?sector?performs?household?hazardous?materials?used?in?the?master-slave?manipulator?is?also?often?referred?to?as?mechanical?hand.
Manipulator?mainly?by?hand?and?sports?institutions.?Task?of?hand?is?holding?the?workpiece?(or?tool)?components,?according?to?grasping?objects?by?shape,?size,?weight,?material?and?operational?requirements?of?a?variety?of?structural?forms,?such?as?clamp?type,?type?and?adsorption-based?care?such?as?holding.?Sports?organizations,?so?that?the?completion?of?a?variety?of?hand?rotation?(swing),?mobile?or?compound?movements?to?achieve?the?required?action,?to?change?the?location?of?objects?by?grasping?and?posture.
Robot?is?the?automated?production?of?a?kind?used?in?the?process?of?crawling?and?moving?piece?features?automatic?device,?which?is?mechanized?and?automated?production?process?developed?a?new?type?of?device.?In?recent?years,?as?electronic?technology,?especially?computer?extensive?use?of?robot?development?and?production?of?high-tech?fields?has?become?a?rapidly?developed?a?new?technology,?which?further?promoted?the?development?of?robot,?allowing?robot?to?better?achieved?with?the?combination?of?mechanization?and?automation.?Robot?can?replace?humans?completed?the?risk?of?duplication?of?boring?work,?to?reduce?human?labor?intensity?and?improve?labor?productivity.?Manipulator?has?been?applied?more?and?more?widely,?in?the?machinery?industry,?it?can?be?used?for?parts?assembly,?work?piece?handling,?loading?and?unloading,?particularly?in?the?automation?of?CNC?machine?tools,?modular?machine?tools?more?commonly?used.?At?present,?the?robot?has?developed?into?a?FMS?flexible?manufacturing?systems?and?flexible?manufacturing?cell?in?an?important?component?of?the?FMC.?The?machine?tool?equipment?and?machinery?in?hand?together?constitute?a?flexible?manufacturing?system?or?a?flexible?manufacturing?cell,?it?was?adapted?to?small?and?medium?volume?production,?you?can?save?a?huge?amount?of?the?work?piece?conveyor?device,?compact,?and?adaptable.?When?the?work?piece?changes,?flexible?production?system?is?very?easy?to?change?will?help?enterprises?to?continuously?update?the?marketable?variety,?improve?product?quality,?and?better?adapt?to?market?competition.?At?present,?China's?industrial?robot?technology?and?its?engineering?application?level?and?comparable?to?foreign?countries?there?is?a?certain?distance,?application?and?industrialization?of?the?size?of?the?low?level?of?robot?research?and?development?of?a?direct?impact?on?raising?the?level?of?automation?in?China,?from?the?economy,?technical?considerations?are?very?necessary.?Therefore,?the?study?of?mechanical?hand?design?is?very?meaningful.
附件1:外文資料翻譯譯文?
機(jī)械手?
機(jī)械手是近幾十年發(fā)展起來的一種高科技自動(dòng)化生產(chǎn)設(shè)備。工業(yè)機(jī)械手是工業(yè)機(jī)器人的一個(gè)重要分支。它的特點(diǎn)是可通過編程來完成各種預(yù)期的作業(yè)任務(wù),在構(gòu)造和性能上兼有人和機(jī)器各自的優(yōu)點(diǎn),尤其體現(xiàn)了人的智能和適應(yīng)性。機(jī)械手作業(yè)的準(zhǔn)確性和各種環(huán)境中完成作業(yè)的能力,在國民經(jīng)濟(jì)各領(lǐng)域有著廣闊的發(fā)展前景。隨著工業(yè)自動(dòng)化的發(fā)展,?出現(xiàn)了數(shù)控加工中心,它在減輕工人的勞動(dòng)強(qiáng)度的同時(shí),?大大提高了勞動(dòng)生產(chǎn)率。但數(shù)控加工中常見的上下料工序,?通常仍采用人工操作或傳統(tǒng)繼電器控制的半自動(dòng)化裝置。前者費(fèi)時(shí)費(fèi)工、效率低;?后者因設(shè)計(jì)復(fù)雜,?需較多繼電器,接線繁雜,?易受車體振動(dòng)干擾,而存在可靠性差、故障多、維修困難等問題??删幊绦蚩刂破鱌LC控制的上下料機(jī)械手控制系統(tǒng)動(dòng)作簡便、線路設(shè)計(jì)合理、具有較強(qiáng)的抗干擾能力,?保證了系統(tǒng)運(yùn)行的可靠性,降低了維修率,?提高了工作效率。機(jī)械手技術(shù)涉及到力學(xué)、機(jī)械學(xué)、電氣液壓技術(shù)、自動(dòng)控制技術(shù)、傳感器技術(shù)和計(jì)算機(jī)技術(shù)等科學(xué)領(lǐng)域,是一門跨學(xué)科綜合技術(shù)。?
1.工業(yè)機(jī)械手的概述?
機(jī)械手是一種能自動(dòng)化定位控制并可重新編程序以變動(dòng)的多功能機(jī)器,它有多個(gè)自由度,可用來搬運(yùn)物體以完成在各個(gè)不同環(huán)境中工作。在工資水平較低的中國,塑料制品行業(yè)盡管仍屬于勞動(dòng)力密集型,機(jī)械手的使用已經(jīng)越來越普及。那些電子和汽車業(yè)的歐美跨國公司很早就在它們?cè)O(shè)在中國的工廠中引進(jìn)了自動(dòng)化生產(chǎn)。但現(xiàn)在的變化是那些分布在工業(yè)密集的華南、華東沿海地區(qū)的中國本土塑料加工廠也開始對(duì)機(jī)械手表現(xiàn)出越來越濃厚的興趣,因?yàn)樗麄円鎸?duì)工人流失率高,以及為工人交工傷費(fèi)帶來的挑戰(zhàn)。?
隨著我國工業(yè)生產(chǎn)的飛躍發(fā)展,特別是改革開發(fā)以后,自動(dòng)化程度的迅速提高,實(shí)現(xiàn)工件的裝卸、轉(zhuǎn)向、輸送或操作釬焊、噴槍、扳手等工具進(jìn)行加工、裝配等作業(yè)自化,已愈來愈引起我們重視。?
機(jī)械手是模仿著人手的部分動(dòng)作,按給定的程序、軌跡和要求實(shí)現(xiàn)自動(dòng)抓取、搬運(yùn)或操作的自動(dòng)機(jī)械裝置。?
在現(xiàn)實(shí)生活中,你是否會(huì)發(fā)現(xiàn)這樣一個(gè)問題。在機(jī)械工廠里,加工零件裝料的時(shí)候是不是很煩的,勞動(dòng)生產(chǎn)率不高,生產(chǎn)成本大,有時(shí)候還會(huì)發(fā)生一些人為事故,導(dǎo)致加工者受傷。想想看用什么可以來代替呢,加工的時(shí)候只要有幾個(gè)人巡視一下,且可以二十四個(gè)小時(shí)飽和運(yùn)作,人行嗎?回答是肯定的,但是機(jī)械手可以來代替它。?
生產(chǎn)中應(yīng)用機(jī)械手可以提高生產(chǎn)的自動(dòng)化水平和勞動(dòng)生產(chǎn)率;可以減輕勞動(dòng)強(qiáng)度、保證產(chǎn)品質(zhì)量、實(shí)現(xiàn)安全生產(chǎn);尤其是在高溫、高壓、低溫、低壓、粉塵、易爆、有毒氣體和放射性等惡劣的環(huán)境中能夠代替人進(jìn)行正常的工作。想到這里我就很想設(shè)計(jì)一個(gè)機(jī)械手,來用于生產(chǎn)實(shí)際中。?
為什么選著設(shè)計(jì)機(jī)械手用氣動(dòng)來提供動(dòng)力:氣動(dòng)機(jī)械手是指以壓縮空氣為動(dòng)力源驅(qū)動(dòng)的機(jī)械手。用氣壓驅(qū)動(dòng)與其他能源驅(qū)動(dòng)比較有以下優(yōu)點(diǎn):
1.空氣取之不竭,用過之后排入大氣,不需要回收和處理,不污染環(huán)境。(環(huán)保的概念)
2.空氣的沾性很小,管路中壓力損失也很小(一般氣路阻力損失不到油路的千分之一),便于遠(yuǎn)距離輸送。
3.壓縮空氣的工作壓力較低(一般為4~8公斤/每平方厘米),因此對(duì)動(dòng)元件的材質(zhì)和制造精度要求可以降低。
4.與液壓傳動(dòng)相比,它的動(dòng)作和反應(yīng)都快,這是氣動(dòng)突出的優(yōu)點(diǎn)之一。
5.空氣介質(zhì)清潔,亦不會(huì)變質(zhì),管路不易堵塞。
但是也有它美中不足的地方:
1.由于空氣的可壓縮性,致使氣動(dòng)工作的穩(wěn)定性差,因而造成執(zhí)行機(jī)構(gòu)運(yùn)動(dòng)速度和定為精度不易控制。
2.由于使用氣壓較低,輸出力不可能太大,為了增加輸出力,必然使整個(gè)氣動(dòng)系統(tǒng)的結(jié)構(gòu)尺寸加大。?
用氣壓驅(qū)動(dòng)與用其他能源驅(qū)動(dòng)比較有以下優(yōu)點(diǎn):?
空氣取之不竭,用過之后排入大氣,不需回收和處理,不污染環(huán)境。偶然的或少量的泄漏不致對(duì)生產(chǎn)發(fā)生嚴(yán)重的影響。?
空氣的粘性很小,管路中壓力損失也就很小,便于遠(yuǎn)距離輸送。?
壓縮空氣的工作壓力較低,因此對(duì)氣動(dòng)元件的材質(zhì)和制造精度要求可以降低。一般說來,往復(fù)運(yùn)動(dòng)推力在1~2噸以下采用氣動(dòng)經(jīng)濟(jì)性較好。?
與液壓傳動(dòng)相比,它的動(dòng)作和反應(yīng)都快,這是氣動(dòng)的突出優(yōu)點(diǎn)之一。?空氣介質(zhì)清潔,亦不會(huì)變質(zhì),管路不易堵塞。?
它可安全地應(yīng)用在易燃、易爆和粉塵大的場合。又便于實(shí)現(xiàn)過載自動(dòng)保護(hù).?
2.機(jī)械手的組成?
機(jī)械手的形式是多種多樣的,有的較為簡單,有的較為復(fù)雜,但基本的組成形式是相同的,一般由執(zhí)行機(jī)構(gòu)、傳動(dòng)系統(tǒng)、控制系統(tǒng)和輔助裝置組成。?
1.?執(zhí)行機(jī)構(gòu)?
機(jī)械手的執(zhí)行機(jī)構(gòu),由手、手腕、手臂、支柱組成。手是抓取機(jī)構(gòu),用來夾緊和松開工件,與人的手指相仿,能完成人手的類似動(dòng)作。手腕是連接手指與手臂的元件,可以進(jìn)行上下、左右和回轉(zhuǎn)動(dòng)作。簡單的機(jī)械手可以沒有手腕。支柱用來支撐手臂,也可以根據(jù)需要做成移動(dòng)。?
2.?傳動(dòng)系統(tǒng)?
執(zhí)行機(jī)構(gòu)的動(dòng)作要由傳動(dòng)系統(tǒng)來實(shí)現(xiàn)。常用機(jī)械手傳動(dòng)系統(tǒng)分機(jī)械傳動(dòng)、液壓傳動(dòng)、氣壓傳動(dòng)和電力傳動(dòng)等幾種形式。?
3.?控制系統(tǒng)?
機(jī)械手控制系統(tǒng)的主要作用是控制機(jī)械手按一定的程序、方向、位置、速度進(jìn)行動(dòng)作,簡單的機(jī)械手一般不設(shè)置專用的控制系統(tǒng),只采用行程開關(guān)、繼電器、控制閥及電路便可實(shí)現(xiàn)動(dòng)傳動(dòng)系統(tǒng)的控制,使執(zhí)行機(jī)構(gòu)按要求進(jìn)行動(dòng)作.動(dòng)作復(fù)雜的機(jī)械手則要采用可編程控制器、微型計(jì)算機(jī)進(jìn)行控制。
3.機(jī)械手的分類和特點(diǎn)?
機(jī)械手一般分為三類:第一類是不需要人工操作的通用機(jī)械手。它是一種獨(dú)立的不附屬于某一主機(jī)的裝置。它可以根據(jù)任務(wù)的需要編制程序,以完成各項(xiàng)規(guī)定的操作。它的特點(diǎn)是具備普通機(jī)械的性能之外,還具備通用機(jī)械、記憶智能的三元機(jī)械。第二類是需要人工才做的,稱為操作機(jī)。它起源于原子、軍事工業(yè),先是通過操作機(jī)來完成特定的作業(yè),后來發(fā)展到用無線電訊號(hào)操作機(jī)來進(jìn)行探測月球等。工業(yè)中采用的鍛造操作機(jī)也屬于這一范疇。第三類是用專用機(jī)械手,主要附屬于自動(dòng)機(jī)床或自動(dòng)線上,用以解決機(jī)床上下料和工件送。這種機(jī)械手在國外稱為“Mechanical?Hand”,它是為主機(jī)服務(wù)的,由主機(jī)驅(qū)動(dòng);除少數(shù)以外,工作程序一般是固定的,因此是專用的。?
主要特點(diǎn):?
(1)?機(jī)械手(上下料機(jī)械手、裝配機(jī)械手、搬運(yùn)機(jī)械手、堆垛機(jī)械手、助力機(jī)械手、真空搬運(yùn)機(jī)、?真空吸吊機(jī)、省力吊具、氣動(dòng)平衡器等)。?
(2)?懸臂起重機(jī)(懸臂吊、電動(dòng)環(huán)鏈葫蘆吊、氣動(dòng)平衡吊等)??
(3)?導(dǎo)軌式搬運(yùn)系統(tǒng)(懸掛軌道、輕型軌道、單梁起重機(jī)、雙梁起重機(jī))?
4.工業(yè)機(jī)械手的應(yīng)用?
機(jī)械手是在機(jī)械化、自動(dòng)化生產(chǎn)過程中發(fā)展起來的一種新型裝置。近年來,隨著電子技術(shù)特別是電子計(jì)算機(jī)的廣泛應(yīng)用,機(jī)器人的研制和生產(chǎn)已成為高技術(shù)領(lǐng)域內(nèi)迅速發(fā)展起來的一門新興技術(shù),它更加促進(jìn)了機(jī)械手的發(fā)展,使得機(jī)械手能更好地實(shí)現(xiàn)與機(jī)械化和自動(dòng)化的有機(jī)結(jié)合。?
機(jī)械手雖然目前還不如人手那樣靈活,但它具有能不斷重復(fù)工作和勞動(dòng)、不知疲勞、不怕危險(xiǎn)、抓舉重物的力量比人手大等特點(diǎn),因此,機(jī)械手已受到許多部門的重視,并越來越廣泛地得到了應(yīng)用,例如:?
(1)?機(jī)床加工工件的裝卸,特別是在自動(dòng)化車床、組合機(jī)床上使用較為普遍。?
(2)?在裝配作業(yè)中應(yīng)用廣泛,在電子行業(yè)中它可以用來裝配印制電路板,在機(jī)械行業(yè)中它可以用來組裝零部件。?
(3)?可在勞動(dòng)條件差,單調(diào)重復(fù)易子疲勞的工作環(huán)境工作,以代替人的勞動(dòng)。?
(4)?可在危險(xiǎn)場合下工作,如軍工品的裝卸、危險(xiǎn)品及有害物的搬運(yùn)等。?
(5)?宇宙及海洋的開發(fā)。?
(6)?軍事工程及生物醫(yī)學(xué)方面的研究和試驗(yàn)。?
助力機(jī)械手:又稱平衡器、平衡吊、省力吊具、手動(dòng)移載機(jī)等,是一種無重力化手動(dòng)承載系統(tǒng),一種新穎的、用于物料搬運(yùn)時(shí)省力化操作的助力設(shè)備,屬于一種非標(biāo)設(shè)計(jì)的系列化產(chǎn)品。針對(duì)客戶應(yīng)用需求,量身定制的個(gè)案創(chuàng)作。?
一種模擬人手操作的自動(dòng)機(jī)械,它可按固定程序抓取﹑搬運(yùn)物件或操持工具完成某些特定操作。應(yīng)用機(jī)械
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