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1、MikronMikron銅銅料料加加工工參參數(shù)數(shù)表表RpmRpm 36000(HSM800)42000(HSM400)36000(HSM800)42000(HSM400)加工材質(zhì)刀具類型加工類型加工類型加工參數(shù)AdRdScallopSpeed轉(zhuǎn)速Feed進(jìn)給(mm)(mm)(mm)(rpm)(mm/min)紅銅加工D16粗加工粗加工0.68-40002500精加工平面加工0.18-5000500垂直面加工80.05-5000700曲面、斜度加工0.120.12-60001800D12粗加工粗加工0.56-65008000精加工平面加工0.16-7000800垂直面加工60.05-7000100
2、0曲面、斜度加工0.150.15-80004500D10粗加工粗加工0.55-70008000精加工平面加工0.055-80001200垂直面加工50.05-80001500曲面、斜度加工0.120.12-90004500D8粗加工粗加工0.44-80006000精加工平面加工0.054-90001000垂直面加工40.05-90001500曲面、斜度加工0.10.10-100004000D6粗加工粗加工0.33-150005000精加工平面加工0.053-16000800垂直面加工30.03-160001000曲面、斜度加工0.080.08-200003500D4粗加工粗加工0.22-180
3、003500精加工平面加工0.052-20000600垂直面加工20.03-20000800曲面、斜度加工0.080.08-220003000D3粗加工粗加工0.151.5-230003000精加工曲面、斜度加工0.060.06-250002500D2粗加工粗加工0.10.8-240002400精加工曲面、斜度加工0.05-260002000D1.5粗加工粗加工0.070.6-250002000精加工曲面、斜度加工0.05-280001800D1粗加工粗加工0.050.4-280001500精加工曲面、斜度加工0.03-300001400D0.8粗加工粗加工0.030.24-300001000
4、精加工曲面、斜度加工0.02-32000800D0.6粗加工粗加工0.020.18-33000800精加工曲面、斜度加工0.005-35000700D0.3粗加工粗加工0.010.15-35000400精加工曲面、斜度加工0.005-35000300D8R0.3精加工平面加工0.053.2-100001000垂直面加工40.03-100001500曲面、斜度加工0.120.100.0008120004000D6R0.3精加工平面加工0.052.4-12000800垂直面加工30.03-120001200曲面、斜度加工0.120.100.0008160003500D4R0.3精加工平面加工3.2
5、1.6-22000700垂直面加工1.60.03-220001000曲面、斜度加工0.080.080.0006250003000D3R0.3精加工曲面、斜度加工0.10.080.0006300002500D2R0.2精加工曲面、斜度加工0.10.070.0004320002000D1R0.2精加工曲面、斜度加工0.1000.0700.000350001500D8R4精加工曲面、斜度加工0.120.10.0008140004500D6R3精加工曲面、斜度加工0.10.10.0008160004000D4R2精加工曲面、斜度加工0.080.080.0006220003500D3R1.5精加工曲面、
6、斜度加工0.080.050.0006250003000D2R1精加工曲面、斜度加工0.060.050.0006260002500D1R0.5粗加工粗加工0.100.200.0006300001500精加工曲面、斜度加工0.050.040.0006300001200D0.8R0.4粗加工粗加工0.050.100.0006320001000精加工曲面、斜度加工0.040.040.000632000800D0.6R0.3粗加工粗加工0.030.030.000435000700精加工曲面、斜度加工0.020.020.000435000500D0.4R0.2粗加工粗加工0.010.010.0004380
7、00300精加工曲面、斜度加工0.0050.0080.000438000300備注Ad:軸向切削量,Rd:徑向切削量,scallop:殘料高度MikronMikron銅銅料料加加工工參參數(shù)數(shù)表表RpmRpm 36000(HSM800)42000(HSM400)36000(HSM800)42000(HSM400)加工材質(zhì)刀具類型加工類型加工類型加工參數(shù)AdRdScallopSpeed轉(zhuǎn)速Feed進(jìn)給(mm)(mm)(mm)(rpm)(mm/min)MikronMikron石石墨墨加加工工參參數(shù)數(shù)表表RpmRpm 36000(HSM800)36000(HSM800)加工材質(zhì)刀具類型加工類型加工類型
8、加工參數(shù)AdRdScallopSpeedFeed(mm)(mm)(mm)(rpm)(mm/min)紅銅加工D16粗加工粗加工48-40003000精加工平面加工0.18-5000500垂直面加工80.05-5000700曲面、斜度加工0.120.12-60002000D12粗加工粗加工36-65008000精加工平面加工0.16-70001000垂直面加工60.05-70001200曲面、斜度加工0.150.15-80006000D10粗加工粗加工35-70008000精加工平面加工0.055-80001200垂直面加工50.05-80001500曲面、斜度加工0.120.12-9000600
9、0D8粗加工粗加工34-80008000精加工平面加工0.054-90001200垂直面加工40.05-90001500曲面、斜度加工0.10.10-100005500D6粗加工粗加工23-150006000精加工平面加工0.053-16000800垂直面加工30.03-160001000曲面、斜度加工0.080.08-200005000D4粗加工粗加工0.42-180006000精加工平面加工0.052-20000800垂直面加工20.03-200001000曲面、斜度加工0.080.08-220004000D3粗加工粗加工0.31.5-250004200精加工曲面、斜度加工0.060.06
10、-280003500D2粗加工粗加工0.21-240003000精加工曲面、斜度加工0.05-260002500D1.5粗加工粗加工0.150.6-250002500精加工曲面、斜度加工0.05-280002000D1粗加工粗加工0.10.4-280001500精加工曲面、斜度加工0.03-300001200D0.8粗加工粗加工0.050.24-300001200精加工曲面、斜度加工0.02-320001000D0.6粗加工粗加工0.020.18-33000800精加工曲面、斜度加工0.005-35000600D0.3粗加工粗加工0.010.15-35000400精加工曲面、斜度加工0.005
11、-35000300D8R0.3精加工平面加工0.053.2-100001000垂直面加工40.03-100001500曲面、斜度加工0.120.100.0008120005000D6R0.3精加工平面加工0.052.4-12000800垂直面加工30.03-120001200曲面、斜度加工0.120.100.0008160004000D4R0.3精加工平面加工3.21.6-22000700垂直面加工1.60.03-220001000曲面、斜度加工0.080.080.0006250003500D3R0.3精加工曲面、斜度加工0.10.080.0006300003000D2R0.2精加工曲面、斜度
12、加工0.10.070.0004320002000D1R0.2精加工曲面、斜度加工0.1000.0700.000350001500D8R4精加工曲面、斜度加工0.120.10.0008120004500D6R3精加工曲面、斜度加工0.10.10.0008140004000D4R2精加工曲面、斜度加工0.080.080.0006220003500D3R1.5精加工曲面、斜度加工0.080.050.0006220003000D2R1精加工曲面、斜度加工0.060.050.0006260002500D1R0.5粗加工粗加工0.100.200.0006300001200精加工曲面、斜度加工0.050.0
13、40.0006300001000D0.8R0.4粗加工粗加工0.050.100.000632000800精加工曲面、斜度加工0.040.040.000632000800D0.6R0.3粗加工粗加工0.030.030.000435000700精加工曲面、斜度加工0.020.020.000435000500D0.4R0.2粗加工粗加工0.010.010.000435000300精加工曲面、斜度加工0.0050.0080.000435000250備注Ad:軸向切削量,Rd:徑向切削量,scallop:殘料高度MikronMikron石石墨墨加加工工參參數(shù)數(shù)表表RpmRpm 36000(HSM800)
14、36000(HSM800)加工材質(zhì)刀具類型加工類型加工類型加工參數(shù)AdRdScallopSpeedFeed(mm)(mm)(mm)(rpm)(mm/min)Mikron(Rpm36000)Mikron(Rpm36000)鋼鋼材材(HRC42(HRC42以以下下)加加工工參參數(shù)數(shù)表表加 工材 質(zhì)刀 具 類型粗 加 工精 加 工AdRdSpeedFeedfAdRdScallopSpeedFeedf(mm)(mm)(rpm)(mm/min)(mm/tooth)(mm)(mm)(mm)(rpm)(mm/min)(mm/tooth)鋼鋼材材(HRC42(HRC42以以下下)D12R10.46650060
15、00-D10R10.355.070005500-D10R0.50.35750050000.150.15-80004500D8R10.354.0900050000.150.15-100004000D8R0.50.34900045000.150.15-100004000D6R10.331200040000.120.12-140003500D6R0.50.252.51200040000.120.1-140003500D4R0.30.21.62000035000.10.1-220003000D2R0.20.10.82500025000.080.08-280002000D1R0.20.060.43000
16、015000.050.05320001200D100.34.5850045000.140.120.12-900040000.180D80.33.61000045000.140.120.12-1100040000.150D60.252.71200040000.140.10.1-1500035000.140D40.21.82000035000.10.10.1-2200030000.060鋼鋼材材(HRC42(HRC42以以下下)D30.151.22300030000.070.080.08-2500025000.050D20.080.82500020000.050.060.06-2800015000
17、.050D1.50.070.62800015000.03750.050.05-3000012000.0375D10.050.43200012000.020.040.04-3200010000.020D10R50.150.150.0006800040000.12D8R40.22.4900040000.170.120.120.00061000035000.100D6R30.21.81200035000.160.120.120.00061400030000.089D4R20.21.21600030000.0790.10.080.00062000025000.079D3R1.50.150.752000
18、025000.060.10.080.00062500020000.06D2R10.150.52500020000.0420.060.040.00082800015000.040D1R0.50.10.23000015000.0280.030.030.00063200010000.026D0.6R0.30.060.1320005000.0180.020.020.0004350004000.018備注EM=1,f=0.03D;EM=1,f=0.02D;EM=1,f=0.03D;EM=1,f=0.02D;EM=1,f=0.03D;EM=1,f=0.02D;EM=1,f=0.015DAd:軸向切削量,Rd:徑向切削量,f:每刃切削量Ad:軸向切削量,Rd:徑向切削量,f:每刃切削量