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目 錄
摘要 1
Abstract. 2
1 緒論 3
1.1 課題背景及目的 3
1.2 國(guó)內(nèi)外研究狀況 3
1.2.1 國(guó)內(nèi)外發(fā)展現(xiàn)狀 3
1.2.2 發(fā)展趨勢(shì) 5
1.2.2.1 以計(jì)算機(jī)軟件為平臺(tái)，實(shí)現(xiàn)液壓傳動(dòng)實(shí)驗(yàn)的虛擬化 5
1.2.2.2 以計(jì)算機(jī)網(wǎng)絡(luò)為平臺(tái)實(shí)現(xiàn)液壓傳動(dòng)實(shí)驗(yàn)的網(wǎng)絡(luò)化 5
1.2.2.3 利用PLC編程實(shí)現(xiàn)液壓傳動(dòng)實(shí)驗(yàn)的智能化 5
1.2.2.4 以液壓故障診斷系統(tǒng)為平臺(tái)，實(shí)現(xiàn)液壓系統(tǒng)的檢測(cè)與故障分析 5
1.2.2.5 利用純水液壓傳動(dòng)節(jié)約能源、保護(hù)環(huán)境 6
1.3 論文構(gòu)成及研究?jī)?nèi)容 6
2 液壓試驗(yàn)臺(tái)基本設(shè)計(jì)計(jì)算 7
2.1 液壓系統(tǒng)設(shè)計(jì)步驟與設(shè)計(jì)要求 7
2.2 初選系統(tǒng)工作壓力 7
2.3 計(jì)算液壓缸的主要結(jié)構(gòu)尺寸 7
2.4 制定基本方案和繪制液壓系統(tǒng)圖 10
2.4.1 制定基本方案 10
2.4.2 液壓試驗(yàn)臺(tái)系統(tǒng)原理圖 11
3 液壓試驗(yàn)臺(tái)選用設(shè)計(jì) 14
3.1 液壓泵的選型與安裝 14
3.1.1 液壓泵工作壓力的確定 14
3.1.2 液壓泵流量的確定 14
3.1.3 液壓泵的安裝方式 14
3.2 電動(dòng)機(jī)功率的確定 17
3.3 液壓閥的選型與安裝 17
3.4 液壓油缸的選型 19
3.5 液壓油管的選型 19
3.6 液壓油箱的設(shè)計(jì) 20
3.6.1 液壓油箱有效容積的確定 20
3.6.2 液壓油箱的散熱計(jì)算 20
3.6.3 液壓油箱的容量計(jì)算 21
3.6.4 液壓油箱的結(jié)構(gòu)設(shè)計(jì) 21
4 簡(jiǎn)易輕載壓力機(jī)設(shè)計(jì) 25
4.1 概述 25
4.2 簡(jiǎn)易壓力機(jī)設(shè)計(jì) 26
5 結(jié)論 27
參考文獻(xiàn) 28
致謝 29
液壓試驗(yàn)臺(tái)設(shè)計(jì)
摘要:液壓系統(tǒng)的組成、功能日益復(fù)雜，因而發(fā)生故障的機(jī)率也隨之增多。液壓系統(tǒng)的故障具有隱蔽性、變換性和誘發(fā)因素的多元性，所以在故障診斷和排除時(shí)，不但需要有熟練的技術(shù)人員，同時(shí)還要有完善的檢測(cè)設(shè)備。檢測(cè)液壓元件性能參數(shù)的試驗(yàn)設(shè)備多為性能單一的液壓試驗(yàn)臺(tái)。而且一般為液壓件生產(chǎn)廠家和研究所專(zhuān)用。從使用方面來(lái)看，一旦液壓系統(tǒng)發(fā)生故障，常常需檢測(cè)多種液壓元件的技術(shù)指標(biāo)，才能找出故障部位和根源，達(dá)到及時(shí)修理的目的。本文闡述了一種液壓試驗(yàn)臺(tái)的設(shè)計(jì)、工作原理及主要技術(shù)指標(biāo)。它綜合了液壓閥和液壓缸專(zhuān)用試驗(yàn)臺(tái)的性能，達(dá)到了一機(jī)多用的目的，該試驗(yàn)臺(tái)具有測(cè)試可靠、制造容易、維護(hù)方便、成本低廉等特點(diǎn)。
關(guān)鍵詞：液壓試驗(yàn)臺(tái)；油箱；液壓閥；液壓缸；壓力機(jī)
THE DESIGN OF HYDRAULIC TEST BENCH
Abstract:The components and functions of hydraulic system become more and more complex , and thus the probability of failure also increase. Hydraulic system failure with elusive, transformation-induced and inducing factor multiplicity, so in the fault diagnosis and rule out the possibility, not only the need for skilled personnel, but also have a well-developed testing equipment, most of the test equipments that used for detecting the performance parameters of hydraulic components are a single hydraulic test bed. And generally to hydraulic parts manufacturers and research institutes dedicated. From the perspective of using, once the hydraulic system failure, are often required to detect a wide range of hydraulic components of the technical indicators to identify the root causes of fault location and to achieve the purpose of timely repairs. In this paper we explain the design of one kind of hydraulic test bench, working principle and the main technical indicators. It combinated the performance of hydraulic valves and hydraulic cylinders dedicated test-bed, to become multiple use, the test bench with characteristics of test reliable, easy to manufacture, easy maintenance, low cost and so on.
Key words: hydraulic test stand; tank; hydraulic valve; hydraulic cylinder; forcing press